FMA TEST UNITS FOR MEASUREMENT OF:
Density
Metal cleanliness influences nearly all parameters of casted pieces and the casting process. Cheap and easy to use testing techniques give information about metal cleanliness, e.g. the density index is a well-known indicator. To determine the density index of the metal, specific samples are prepared using the proven FMA devices, the samples then are measured on the dedicated FMA index-balance, and the index is automatically calculated by the archimedes prinziple.
ALU SPEED TESTER
One device - four measurements
The «ALU SPEED TESTER» developed by FMA, can be used to take four measurements. It is a hydrogen measurement tester which can in addition measure density samples and do the Dross and Straube-Pfeiffer test.
The device distinguishes itself due to its compactness, easy operation and speed. Hydrogen measurement can be completed in less than a minute.
This device has USB, Ethernet, and RS232 as standard interfaces, storage of measuring results on device, display of results on a colour display, and setting parameters with touch screen. In addition, with our software, data can be graphically displayed, statistically evaluated, and transferred into other programmes.
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USB-, ETHERNET-, RS232 INTERFACE
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STORAGE OF MEASURING RESULTS
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COLOUR-DISPLAY
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TOUCH-SCREEN
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DATA EXPORT FOR ANALYSIS
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FMA-PRINTER (optional)
Measuring time | Serial Interface | Voltage | Dimensions | Weight |
< 1 Minute | USB, Ethernet and RS232 | 230 VAC or 115 VAC | 630 x 555 x 490 mm | ca. 50,6 kg |
Measuring time | < 1 Minute |
Serial Interface | USB, Ethernet, and RS232 |
Voltage | 230 VAC or 115 VAC |
Dimensions | 630 x 555 x 490 mm |
Weight | ca. 50,6 kg |
Hydrogen measuring
The basic unit is a compact and easy to operate hydrogen measuring device. The hydrogen measurement with «ALU SPEED TESTER» is based on the first gas bubble principle of Y. Dardel.
Measuring range | 0,05 - 9,99 ccm/100g |
Repetion precision | 0,02 ccm / 100 g |
Resolution | 0,01 ccm / 100 g |
Measuring time | < 1 Minute |
Measuring range | 0,05 - 9,99 ccm/100g |
Repetion precision | 0,02 ccm / 100 g |
Resolution | 0,01 ccm / 100 g |
Measuring time | < 1 Minute |
Density sample
Density samples are used for measuring the density index. This is a well known indicator for the purity of metal samples.
Sample weight | ~ 80 g |
Solidification time | adjustable 0 - 999 sec |
Final vacuum | adjustable 0 - 150 mbar |
Sample weight | ~ 80 g |
Solidification time | adjustable 0 - 999 Sek. |
Final vacuum | adjustable 0 - 150 mbar |
Drosstest
The drosstest is used to determine non metallic contaminations (oxides).
Sample weight | ~ 230 g |
Solidification time | adjustable 0 - 999 sec |
Final vacuum | adjustable 0 - 150 mbar |
Sample weight | ~ 230 g |
Solidification time | adjustable 0 - 999 Sek. |
Final vacuum | adjustable 0 - 150 mbar |
Straube-Pfeiffertest
Straube-Pfeiffer test is used to ascertain inclusions.
Sample weight | ~ 230 g |
Solidification time | adjustable 0 - 999 sec |
Final vacuum | adjustable 0 - 150 mbar |
Sample weight | ~ 230 g |
Solidification time | adjustable 0 - 999 Sek. |
Final vacuum | adjustable 0 - 150 mbar |
FMA BALANCE
Electronic balance for low pressure density tests
Electronic balance for low pressure density tests.
Electronic balance with sample holder for density measuring programme.
Measurement of the density of a solid body (samples are produced for example with the «NDLC» or «ALU SPEED TESTER») using archimedes principle.
The density index is calculated automatically.
Density Index in Percent
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Weighing range | Resolution | Reproducability | Weight | Voltage |
2200g | 0.01g | ±0.01g | between 5 und 35 kg (depends on the option) |
100-240 VAC |
Weighing range | c2200g |
Resolution | 0.01g |
Reproducability | ±0.01g |
Weight | between 5 und 35 kg (depends on the option) |
Voltage | 100-240 VAC |
NDLC
Low pressure density samples device
For the creation of low pressure density samples with adjustable final vacuum
For the density index two samples have to be produced. One sample solidfies at atmosphere pressure and one in a vacuum chamber (for example with the «NDLC» or «ALU SPEED TESTER»).
Both samples are weighted (for example with the «FMA BALANCE»), and with the two measurements the density index is automatically calculated.
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Measuring time | Voltage | Dimensions | Weight | Sample weight | Final vacuum |
adjustable 1-12 minutes, normally: 4 minutes |
230 VAC or 115 VAC | 310 x 415 x 460 mm | ca. 26 kg | ~ 80g | 10 - 150 mbar, normally: 80 mbar |
Measuring time | adjustable 1-12 minutes, normally: 4 minutes |
Voltage | 230 VAC or 115 VAC |
Dimensions | 310 x 415 x 460 mm |
Weight | ca. 26 kg |
Sample weigh | ~ 80g |
Final vacuum | 10 - 150 mbar, normally: 80 mbar |
NDLC WITH DROSS CHAMBER
LOW PRESSURE DENSITY SAMPLES DEVICE WITH SPECIAL VACUUM CHAMBERS FOR DROSS TEST
The device allows to generate aluminium density-test specimens (approx. 80 g) at a vacuum level of 80 +/- 2,5 mbar., and Dross test as well as Straube-Pfeiffer test samples (approx. 230g) at an adjustable vacuum level from 5-150 mbar. It contains a digital pressure indicator, that may be calibrated.
To determine the density index, two samples have to be produced. One sample solidifies at atmosphere pressure and one in a vacuum chamber (for example with the «NDLC» or «ALU SPEED TESTER»).
Both samples are weighted (for example with the «FMA BALANCE») and with the two measurements the density index is automatically calculated.
The Drosstest and Straube-Pfeiffer test samples are solidified in a vacuum chamber (for example with the «NDLC» or «ALU SPEED TESTER»).
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Measuring time | Voltage | Dimensions | Weight | Samples weight | Final vacuum |
adjustable 1-12 minutes, normally: 4 minutes |
230 VAC or 115 VAC | 310 x 415 x 460 mm | ca. 26 kg | ~ 80g / 230g | 5 - 150 mbar, normally: 80 mbar at density 0 mbar at Drosstest 40 mbar at Straube-Pfeiffer Test |
Measuring time | adjustable 1-12 minutes, normally: 4 minutes |
Voltage | 230 VAC or 115 VAC |
Dimensions | 310 x 415 x 460 mm |
Weight | ca. 26 kg |
Sample weigh | ~ 80g / 230g |
5 - 150 mbar, normally: 80 mbar at density 0 mbar at Drosstest 40 mbar at Straube-Pfeiffer Test |
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